3 of the 4 prep stations come with rear semi downdraft airflow, with exhaust plenum chambers at the rear. And 1 prep station is with full downdraft airflow, with grids and basement in the ground for extraction.
FEATURES
Solution: 4 Prep stations (7x4x2.8m) & 1 Paint booth (7x4x2.8m)
The solution comes with 1 paint booth and 4 prep stations.
3 of the 4 prep stations come with rear semi downdraft airflow, with exhaust plenum chambers at the rear. And 1 prep station is with full downdraft airflow, with grids and basement in the ground for extraction.
All 4 prep stations are with intake and exhaust fans.
The 3 rear semi downdraft prep stations are mainly used for prepping work, while the downdraft prep station with infrared lamp is used for spraying and baking primer before surface finishing.
After the completion of work at each bay, the car can be conveyed directly from one bay to the next through floor tracks and trolleys where the car is loaded, greatly improving the workflow and efficiency.
We can also customize the solution according to your personalized needs and requirements.
DESIGN
SPECIFICATIONS
|
ITEMS |
SPECIFICATIONS |
|
Model |
IT-SUPER-701 Car Spray Painting Booth |
|
Design standard |
BS EN 13355: 2004+A1:2009 BS EN 60204: 2006+A1:2009 |
|
Internal dimensions |
7000 X 4000 X 2800mm (L X W X H) |
|
External dimensions |
8570 X 4110 X 3460mm (L X W X H) |
|
Airflow |
Full Downdraft |
|
Plenum (height) |
600mm |
|
Extraction |
350mm basement sunken in the ground |
|
Extraction area |
28m2 |
|
Grids carrying capacity |
900kg/wheel |
|
Entrance door |
3400x2700mm (WxH), manual entry door, 1 set |
|
Divider door |
6000x2400mm (WxH), electric plate roll-up door, 1 set |
|
Service door |
800x2000mm(WxH), 1 set |
|
Walls |
50mm rock wool walls |
|
Ceiling lights (LED) |
8 sets, each 6 X 18W, 864W total |
|
Sidewall lights (LED) |
4 sets, each 2 X 18W, 144W total |
|
Brightness |
>1,000LUX |
|
Filters |
Bag filter, high efficiency ceiling filter, floor filter, exhaust filter |
|
Intake/Exhaust unit |
Direct-type turbine fan, 2x7.5KW, SIEMENS motor |
|
Air volume |
28,000m3/h |
|
Empty loaded air speed |
0.28m/s |
|
Heats |
232kw heat exchanger, RIELLO gas burner RS5D |
|
Maximum working temperature |
80℃ |
|
Controls |
CE standard control box |
|
Inverter |
SCHNEIDER inverter control |
|
Stack light |
Yes. |
|
Heat recuperator |
Option |
|
Rated power |
20KW |
|
ITEMS |
SPECIFICATIONS |
|
|
Product |
Car Prep Station |
|
|
Design standard |
BS EN 13355: 2004 + A1: 2009 |
|
|
Model |
IT-PRB-7000-D (downdraft) |
IT-PRB-7000-RS (rear semi downdraft) |
|
Internal dimensions |
7000×4000×2800mm (L×W×H) |
|
|
External dimensions |
8200×4160×3460mm (L×W×H) |
|
|
Airflow |
Full Downdraft |
Rear semi downdraft |
|
Plenum (height) |
600mm |
|
|
Extraction |
350mm basement sunken in the ground |
Rear exhaust plenum chambers |
|
Extraction area |
28m2 |
3.2 m2 |
|
Grids carrying capacity |
900kg/wheel |
/ |
|
Rear wall/Ceiling panels |
Single layer galvanized steel, powder coated |
|
|
Front door |
3800x2600mm, 1 set, electric soft curtain door |
|
|
Divider door |
6000x2400mm, 1 set, electric soft curtain door |
|
|
Ceiling lighting |
8 sets, each 4 X 18W, 576W total |
|
|
Brightness |
> 800Lux | |
|
Intak and exhaust system |
2×5.5KW, 970RPM, 380V, 50HZ, SIEMENS motor |
|
|
Air volume |
18,000m3/h, 650pa |
|
|
Filters |
Pre-filter, high efficiency ceiling filter, fiberglass filter, exhaust filter |
|
|
Controls |
Fan start, emergency stop switch, lighting, failure indication |
|
|
Electrical & Tool cabinets |
Yes. Integrated in the rear wall. |
|
|
Overhead infrared heating system |
Yes. 6*1KW |
|
|
Special item |
Rated power: 15KW |
|
DETAILS
BOOTH STRUCTURE (SPRAY BOOTH)
- 350mm high metal base sunken in the ground
- Wall panels vertically installed
- 600mm plenum
OPTION
- We can customize the basement to specially meet your workshop requirements.
4-LEAF ENTRY DOOR & ELECTRIC DIVIDER DOOR (SPRAY BOOTH)
- Entry door with big safety glass windows and panic latch
- LED lamps, IP55 protection grade lighting fixtures
AIR MAKEUP UNIT (SPRAY BOOTH)
- 2*7.5kw fan unit, SIEMENS motor
- 28,000m3/h air volume, 0.28m/s empty loaded air speed
- Damper (for painting and baking phase)
- 232kw heat exchanger, RIELLO RS5D gas burner
HEAT RECUPERATOR
Working principle
The device is an additional device for spray booths used in cold areas, which is for recycling waste heat.
The temperature of the exhaust gases from heating painting is higher than that of outdoor fresh air. Fresh air drawn in by the intake fan is 0℃ or below 0℃. In cold areas where the temperature is below 0℃, the heating system needs to work more frequently, which results in more energy consumption. However, when using heat of the waste gases to heat the fresh air, it does not require additional energy, which greatly saves energy and improves the energy efficiency. It is an excellent green and environmental heating device.
|
Items |
Parameters detected at the lower temperature end |
Parameters detected at the higher temperature end |
|
Airflow |
28,000m3/h |
28,000m3/h |
|
Air inlet temperature |
-5℃ |
23℃ |
|
Air inlet humidity |
50 |
10 |
|
Air outlet temperature |
9.4℃ |
7.1℃ |
|
Air outlet humidity |
17 |
28 |
|
Pressure loss |
511Pa |
436Pa |
|
Temperature efficiency |
51% |
57% |
|
Internal air speed |
8.07m/s |
8.07m/s |
|
Condensate water volume |
0kg/h |
|
|
Exchange energy |
148,380w |
|
CAR PREP STATION
- 600mm plenum
- Flat ceiling lighting fixtures
- Intake and exhaust fan unit, 2*5.5kw
- Extraction
Option A: extraction through exhaust plenum chambers at the back
Option B: extraction through base with grids in the ground
- Electrical and tool cabinets on the rear wall
- Electric soft curtain door in the front and as divider
ELECTRIC SOFT CURTAIN DOOR
FAQ
1. Q: How long is the production lead time?
A: 20 days from advance payment received for standard spray booths.
For non-standard projects, we will have to check the schedule case by case.
2. Q: How long is the warranty?
A: 2 year warranty for main components, not including consumables.
3. Q: Where is your factory located?
A: Baiyun, Guangzhou, 15 minutes’ drive from the airport. Welcome to visit us at the factory.
4. Q: With the heat recuperator, can I put the machinery at the top of the spray booth?
A: Yes, it is still okay.
5. Q: For the heat recuperator, does the fresh air and exhaust air will contact with each other?
A: According to the design, the air is forced to pass through the heat exchanger core, two air streams (i.e. fresh air and exhaust air) never come into direct contact, avoid the transfer of any smell and moisture.
6. Q: How long can the spray booth serve?
A: If the booth can be maintained regularly and properly, the common service time of the spray booth is 7-10 years.
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